Archive for the ‘Interesting’ Category

Calendar Icon   Friday, January 20th, 2012

Video Game Controllers Dismantled

Have you ever been playing a video game and wondered how pressing a button on the controller in your hand can make the character on screen perform a certain action? Whether it’s the 16 bit glory days of the Sega Mega Drive and Super Nintendo (SNES) or the advanced powerful machines of today such as the PlayStation 3 and Xbox 360, people have been enjoying playing video games for years. The electronic manufacture involved in designing and producing the different controllers over the years has greatly improved as more buttons are included and different input methods are designed. Here’s a look at how video game controllers work and images of old dismantled controllers so you can see the PCB, circuitry and other parts that are contained within the plastic casings of some of our favourite game controllers.

 

SNES controller pcb

Super Nintendo Entertainment System (SNES) controller

pcb from playstation

Sony PlayStation 3 controller

pcb from wii remote

Nintendo Wii remote PCB

pcb for xbox360

Microsoft XBox 360 controller

 

The buttons and sticks on the outside of the controller are what the user presses to make their character jump, kick a ball, fire a gun or accelerate on screen. The microprocessor communicates with the console to turn these instructions into onscreen actions but it’s the communication between the microprocessor and the PCB that lets the processor know which button is being pressed.

 

Changes to the circuit board are made as the different buttons or control sticks are pressed or moved, which controls the flow of electricity. So when you press the A button on the outside of a controller to make your character jump, the button inside presses a rubber dome switch onto the PCB and completes the circuit, informs the processor which circuits are complete and therefore knows which button has been pressed. To put it simply, the circuits are either open or closed.

 

So next time you are making Mario jump on a Koopa Troopa or reloading your gun as you prepare to storm a compound in Modern Warefare, now you know how the controller in your hands is telling the onscreen character what to do, and it’s all because of the PCB.


Calendar Icon   Monday, November 21st, 2011

Removing and Recycling PCBs

Since printed circuit boards (PCBs) are found in almost every single electronic device, from a DVD player or digital camera to video game consoles and the latest electronic toys, there are many PCBs out there. Although many of these items are simply binned, parts from them can all be recycled and used in various other ways. This is true of any printed circuit parts that have been used in these devices and recycling them is a fairly easy process.

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Calendar Icon   Wednesday, September 14th, 2011

PCB Train’s Top Movie Robots

Printed circuit boards are used in just about every electronic appliance that you have in your home such as computers, TVs, digital clocks, microwaves and mobile phones. Since technology is always being improved, printed circuits will evolve even further in the future. Because of this and the fact that it’s a Friday, we thought we’d take a fun look at our top five movie robots that are probably made up of hundreds if not thousands of wires, circuits and boards.

 

C-3PO and R2-D2

One a protocol droid designed to serve humans, the other an astromech droid, these famous robots from the Star Wars saga are two of the most instantly recognisable robots from film. During the production of the six movies, the character of R2-D2 was portrayed by both an actor in a suit and also remote controlled versions. C-3PO was played by an actor in a suit for the original trilogy and then a skeletal model was puppeteered for the newer films.

 

Wall-E

The cute robot from the animated film by Pixar is a simple looking robot with the sole purpose being to clean up the planet. Compared to the other high-tech robot EVE from the film, who looks like was designed by Apple, Wall-E is a very ‘old-school’ looking robot with simple robotic parts.

 

Optimus Prime

From the world of the Tranformers, Optimus Prime is the leader of the Autobots, a group of robots that came to Earth from another universe and adopt the disguises of various Earth vehicles and machines to protect it against the evil Decepticons. The ability to transform into different objects earned the Transformers the nickname of ‘robots in disguise’ but the ability for circuit boards technology to transform into other objects is most likely something that will stay within the realms of movies though.

 

 

Johnny 5

“Johnny 5 is alive!” The living robot from the two Short Circuit movies, and the upcoming remake, adopted the name Johnny, although his real name is Strategic Artificially Intelligent Nuclear Transport (SAINT) 5. Conceived as a real life robot, the look of Johnny 5 is the one with the most exposed circuit boards and wiring. This doesn’t stop him being a great robot though and the film is still enjoyable to watch even 25 years after its release.

 

circuit boards robot

 

Terminator

The Terminator from the film of the same name is the most lifelike on the list, being a humanoid autonomous robot. The circuit boards used to create the CPUs used in the Terminators are described as superconducting artificial neural networks with the ability to learn. There have been various models throughout the film series including the original T-800, the liquid metal T-1000 and the shape shifting T-X.

 


Calendar Icon   Tuesday, June 7th, 2011

Printed & Integrated circuits

Ever wonder what goes into the making of your new gadget? Electronic circuits are composed of individual transistors formed with resistors and diodes on a piece of silicon. The individual components are commonly connected using aluminum “wires” on the chip’s surface. This process results in the formation of IC, or integrated circuits. These ICs contain millions or just several transistors. ICs are responsible for the creation of video games, computers, digital watches, and most of today’s high tech gadgets.

 

ICs are usually grouped in two: analog/linear and digital/logic. But most sophisticated ICs combine digital and analog functions in forming a chip. As examples, digital chips sometimes include an analog/linear voltage regulator, while some analog chips include built-in digital counter. Combining integrated circuits is usually done to improve performance or add new features to a product such as giving counters time delays which are usually possible only with timers. These chips come in numerous different packages. In the present, the most popular and usual kinds are varieties of the DIP (Dual In-line Package). Ceramics or plastics are the usual components of standard DIPs with pins ranging from four to 100. Metals are also used for making DIPs but most manufacturers opt to replace these with more cost-effective plastic DIPs.

 

 

Despite the popularity of combination ICs and DIPs, there are still demands for separate integrated circuits. Analog ICs’ output and input voltage levels vary greatly in a broad spectrum. But despite these variations, output voltages are still directly proportional to input voltages which form a line graph. This is why analog ICs are termed linear. There are different types of analog ICs but the most popular and common types include voltage regulators and operational amplifiers. Voltage regulators alter voltages applied to inputs into variable voltages. Standard voltage regulators have excess transistors for the chips to manage driving loads that need added power than a standard op-amp is capable of. Most of these voltage regulators have metal tabs or include metal packaging to aid in radiating excessive heat out of the chips. Special linear ICs that include op-amps, like phase-locked loops and audio amplifiers, are made for TV, radio, computers, and telephone communications. Operational amplifiers are often considered as the most useful and versatile. Although their designs are basically intended for doing mathematical operations, they also amplify differences in voltages and signals of the inputs.

 

Digital integrated circuits are composed of “gates” regardless of the complexity of designs. These gates function like switches that turn on and off. A digital IC contains several gates and an IC with two input gates is usually referred as a logic gate. Increase in inputs and gates increase the ability of an IC to perform logical operations. As a result, digital ICs are often used in information transfers and exchanges. ICs are just small components of average devices like computers. But these devices rely on the efficiency of these ICs to function.


Calendar Icon   Wednesday, June 1st, 2011

Integrated circuits

An integrated circuits is one, great step up from a printed circuit, have played a large role in the development of all the technological wonders that populate the world today. But what is an integrated circuit? How does it apply to you? How has their development changed your life? To answer these questions, we must first work to understand them as a whole.

 

Integrated circuits, or chips, simply perform as a very powerful electric circuit. Their makeup should not be too far from your grasp, as they are constructed from basic electronic parts. The technology that makes your computer able to run everything from Word to Half-Life is just run by connected transistors, diodes, capacitors, and resistors. The transistors act as amplifiers for all of our household electronics, while the resistors focus on tuning back the effect.

 

 

Capacitors allow electricity to be stored and released in varying amounts for special effects, and the diode works to cut off electricity. Through these simply changes to electric current, we are able to send information throughout the device to make everything just work.

 

Now that you understand the basics, you should probably at least understand how we went from basic circuitry in the 1950s to the supercomputers of the 21st Century. The 1950s saw a very important change in the field of electronic parts. Transistors were invented to replace the bulky and ineffective vacuum tubes that were once necessary for circuits. This let smaller electronics be practical and possible, since you finally didn’t need your own power plant to run advancing technologies.

 

The chips were still held back by old circuitry though. Computers require the electric signals to flow quickly between the different parts. Old methods of production meant that the chips were just too large to actually be fast enough for practical computing. A new method for building a faster and smaller chip had to be found.

 

The answer came through the development of the integrated circuit by Jack Kilby. He was just a new researcher left alone in the Texas Instruments laboratory while several of his colleagues were on vacation. While alone, he came up with a radical new way to actually craft chips. The different parts could just be made out of one block of a semi-conductive material.

 

Metal connections would then just connect the different pieces together. Gone were the days of unwieldy and ineffective wires for transmitting information from point A to point B. This technique allowed for smaller integrated circuits to be made later on, which ultimately led to the development of the microprocessor.

 

In the end, this simple development opened the door for years of refinement that have led us to our current position. One integrated circuit led to another until it ended with the mind shatteringly fast chips of today. Hundreds of millions of basic electronic parts are now able to fit on one chip that is no larger than an average fingernail.

 

Pretty amazing, especially when you consider that this chip powers your life through its advanced methods of calculation that paved the way for the information age.


Calendar Icon   Thursday, May 19th, 2011

Clever timing

The clever fellows over at WyoInnovation have knocked up an innovative new way of telling the time using an Arduino unit and a little electronicsl know-how. Aptly dubbed – “The WORDuino”.

 

 

worduino

worduino

 

 

 

 

 

We’re pretty sure this nifty little clock should win some sort of design award! A wonderful word-based clock using a series of LED’s, some programming knowledge and the resources to manufacture the casing and circuit board.

All this adds together to produce an entirely open source clock that would make a nice addition to any wall.

We hope you enjoyed this interesting find.

Until next time, The PCB train team


Calendar Icon   Wednesday, March 9th, 2011

How it’s made

An interesting episode of the TV series “How it’s made”, covering PC board manufacture.

 

Though a little outdated, it is still an incredibly informative video for those who are interested in how Printed Cicuit Boards are manufactured en masse

 

 

We hope you found this video absorbing!

The PCB Train Team